Inst ToolsInst ToolsInst Tools
  • Courses
  • Automation
    • PLC
    • Control System
    • Safety System
    • Communication
    • Fire & Gas System
  • Instrumentation
    • Design
    • Pressure
    • Temperature
    • Flow
    • Level
    • Vibration
    • Analyzer
    • Control Valve
    • Switch
    • Calibration
    • Erection & Commissioning
  • Interview
    • Instrumentation
    • Electrical
    • Electronics
    • Practical
  • Q&A
    • Instrumentation
    • Control System
    • Electrical
    • Electronics
    • Analog Electronics
    • Digital Electronics
    • Power Electronics
    • Microprocessor
  • Request
Search
  • Books
  • Software
  • Projects
  • Process
  • Tools
  • Basics
  • Formula
  • Power Plant
  • Root Cause Analysis
  • Electrical Basics
  • Animation
  • Standards
  • 4-20 mA Course
  • Siemens PLC Course
Reading: SIS Hardware Fault Tolerance – Methods to Overcome HFT issues
Share
Notification Show More
Font ResizerAa
Inst ToolsInst Tools
Font ResizerAa
  • Courses
  • Design
  • PLC
  • Interview
  • Control System
Search
  • Courses
  • Automation
    • PLC
    • Control System
    • Safety System
    • Communication
    • Fire & Gas System
  • Instrumentation
    • Design
    • Pressure
    • Temperature
    • Flow
    • Level
    • Vibration
    • Analyzer
    • Control Valve
    • Switch
    • Calibration
    • Erection & Commissioning
  • Interview
    • Instrumentation
    • Electrical
    • Electronics
    • Practical
  • Q&A
    • Instrumentation
    • Control System
    • Electrical
    • Electronics
    • Analog Electronics
    • Digital Electronics
    • Power Electronics
    • Microprocessor
  • Request
Follow US
All rights reserved. Reproduction in whole or in part without written permission is prohibited.
Inst Tools > Blog > Safety Instrumented System (SIS) > SIS Hardware Fault Tolerance – Methods to Overcome HFT issues

SIS Hardware Fault Tolerance – Methods to Overcome HFT issues

In Safety Instrumented System, Hardware fault tolerance (HFT) is vital to ascertain how long SIS can perform with designed integrity.

Last updated: November 17, 2022 3:02 pm
Editorial Staff
Safety Instrumented System (SIS)
No Comments
Share
5 Min Read
SHARE

In Safety Instrumented System (SIS), Hardware fault tolerance is very vital to ascertain how long SIS can perform with the designed integrity.

Contents
SIS Fault ToleranceHardware Fault Tolerance (HFT)The Generic Rule for Fault ToleranceMethods to Overcome HFT issues

Fault Tolerance is the ability of a functional unit to continue to perform a required function in the presence of faults or errors.

SIS Fault Tolerance

Fault Tolerance is one of the requirements that the Automation/Safety Design must meet to achieve the required safety.

In general, three forms of proof are required to claim that an SIS reaches a particular safety integrity level.

  • The devices should be user-approved for the operating environment, application, and integrity level.
    • Components of new Safety Instrumented Systems should be selected to meet SIL requirements and meets the criteria for proven-in-use.
  • The device subsystems should meet the fault tolerance requirements.
  • The overall SIS should achieve the target probability of failure on demand (PFD) when the SIS is operating in the continuous mode.
SIS Fault Tolerance
Image Courtesy: Auma

Hardware Fault Tolerance (HFT)

Hardware fault tolerance provides protection against Random failures. If it would result in additional failures and lead to decreased overall process safety, then the HFT may be reduced. This shall be justified and documented.

The justification shall provide evidence that the proposed architecture is suitable for its intended purpose and meets the safety integrity requirements.

The HFT requirements in below table represent the minimum system or, where relevant, the SIS subsystem redundancy.

Depending on the application, device failure rate, and proof-testing interval, additional redundancy can be required to satisfy the failure measure for the SIL of the SIF.

SIL LevelMinimum required HFT
SIL 1 (Low/High/Continuous demand mode)0
SIL 2 (Low demand mode)0
SIL 2 (High/Continuous demand mode)1
SIL 3 (Low/High/Continuous demand mode)1
SIL 4 (Low/High/Continuous demand mode)2

As per IEC: 61511 “For all subsystems (for example, sensor, final elements, and non-PE logic solvers) excluding PE logic solvers the minimum fault tolerance specified in the above table may be reduced by one”.

In other words, SIL-2 SIS’s (Low demand) do not need any fault tolerance if:

  1. The sensors or final elements are selected on the basis of “prior use”
  2. The sensor or final element does not have a sophisticated computer with downloadable software, such as with analyzers; the device allows adjustment of process-related parameters only, for example, measuring range, upscale or downscale failure direction;
  3. The sensor or final element’s process-related parameters are access restricted (for example, jumper, password protected) to enable only qualified individuals can make the changes.
  4. The sensor or final element is not involved in a SIS requiring a risk reduction equal to or greater than 10,000 times.

The Generic Rule for Fault Tolerance

One may decrease the minimum fault tolerance requirement by 1 if ALL the following apply:

  1. Prior use
  2. Simple electronics based sensors, Final elements – only process-related parameter changes allowed
  3. Protection for changing the process-related parameters
  4. SIL-3 or less.

Alternately one must Increase the minimum hardware fault tolerance by 1 if:

The dominant failure mode is in the dangerous state & At least 60% of dangerous failures are not detected.

Methods to Overcome HFT issues

Fault tolerance is the preferred solution to achieve the required confidence that a robust architecture has been achieved.

When these conditions are satisfied, the purpose of the conclusion is to demonstrate that the proposed alternative architecture provides an equivalent or better solution.

This may vary depending on the application and/or the technology in use

A few examples are Backup arrangements (e.g., Analytical redundancy, replacing a failed sensor output with physical calculation results from other sensors outputs)

Using more reliable items of the same technology (as applicable)

Changing for a more reliable technology

Decreasing common cause failure impact by using diversified technology

Increasing the design margins (where it’s allowed)

Constraining the environmental conditions (e.g. for electronic components)

Decreasing the reliability uncertainty by gathering more field feedback or specialist opinion.

If you liked this article, then please subscribe to our YouTube Channel for Electrical, Electronics, Instrumentation, PLC, and SCADA video tutorials.

You can also follow us on Facebook and Twitter to receive daily updates.

Read Next:

  • SIS Design
  • SIL Verification
  • SIS Proof Testing
  • Common Cause Failure
  • Intrinsic Safe Calculation
Don't Miss Our Updates
Be the first to get exclusive content straight to your email.
We promise not to spam you. You can unsubscribe at any time.
Invalid email address
You've successfully subscribed !

Continue Reading

Safety Integrity Level (SIL)
Safety Instrumented System Module Failure
Free Safety Instrumented System Training Course
Test Questions on Safety Instrumented System
SIS Final Control Elements
Safety Instrumented System Handbook – SIS Tutorials
Share This Article
Facebook Whatsapp Whatsapp LinkedIn Copy Link
Share
Leave a Comment

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Stay Connected

128.3kFollowersLike
69.1kFollowersFollow
210kSubscribersSubscribe
38kFollowersFollow

Categories

Explore More

Rupture disks
Proof Testing of Safety Instrumented Systems
Purpose of Emergency Shutdown (ESD) System
Emergency Shutdown Valve : Advantages
Understanding Safety Integrity Level IEC 61511
Component De-rating in Control Systems
Shutdown Philosophy
Voting Logic in Safety Instrumented System (SIS)

Keep Learning

S84 - IEC 61511 Standard for Safety Instrumented Systems

S84 / IEC 61511 Standard for Safety Instrumented Systems

Functional Safety Engineering

SIS Safety Requirements

safety control system

Safety Instrumented Burner Management System

Burner Management System (BMS) Principle

What is Burner Management System (BMS)?

level of liquid inside a vessel

Concept of Redundancy in Control Systems

Safety PLC System

SIS Maintenance – Safety Instrumented System

SIS System Testing - Safety PLC Control System

SIS System Testing – Safety PLC

quadruple block valve

What is Safety Instrumented Functions ?

Learn More

Power Systems Questions & Answers

Power Systems MCQ Series 18

Simatic Hardware Configuration

Configuration of Profibus Network in Siemens PLC

Measurement of Phase Angle Objective Questions

Measurement of Phase Angle Objective Questions

Career Scope in Civil Engineering

Career Scope in Civil Engineering

Strain Gauge Accelerometer

Strain Gauge Accelerometer

PLC Memory Mapping

PLC Memory Mapping and I/O addressing

PLC Pressure Switch Ladder Diagram

Relays in Ladder Logic Tutorials

Difference between Soft Starter and VFD

Difference between Soft Starter and VFD

Menu

  • About
  • Privacy Policy
  • Copyright

Quick Links

  • Learn PLC
  • Helping Hand
  • Part Time Job

YouTube Subscribe

Follow US
All rights reserved. Reproduction in whole or in part without written permission is prohibited.
Welcome Back!

Sign in to your account

Username or Email Address
Password

Lost your password?