Inst ToolsInst ToolsInst Tools
  • Courses
  • Automation
    • PLC
    • Control System
    • Safety System
    • Communication
    • Fire & Gas System
  • Instrumentation
    • Design
    • Pressure
    • Temperature
    • Flow
    • Level
    • Vibration
    • Analyzer
    • Control Valve
    • Switch
    • Calibration
    • Erection & Commissioning
  • Interview
    • Instrumentation
    • Electrical
    • Electronics
    • Practical
  • Q&A
    • Instrumentation
    • Control System
    • Electrical
    • Electronics
    • Analog Electronics
    • Digital Electronics
    • Power Electronics
    • Microprocessor
  • Request
Search
  • Books
  • Software
  • Projects
  • Process
  • Tools
  • Basics
  • Formula
  • Power Plant
  • Root Cause Analysis
  • Electrical Basics
  • Animation
  • Standards
  • 4-20 mA Course
  • Siemens PLC Course
Reading: HT motors Corrosion Problem
Share
Notification Show More
Font ResizerAa
Inst ToolsInst Tools
Font ResizerAa
  • Courses
  • Design
  • PLC
  • Interview
  • Control System
Search
  • Courses
  • Automation
    • PLC
    • Control System
    • Safety System
    • Communication
    • Fire & Gas System
  • Instrumentation
    • Design
    • Pressure
    • Temperature
    • Flow
    • Level
    • Vibration
    • Analyzer
    • Control Valve
    • Switch
    • Calibration
    • Erection & Commissioning
  • Interview
    • Instrumentation
    • Electrical
    • Electronics
    • Practical
  • Q&A
    • Instrumentation
    • Control System
    • Electrical
    • Electronics
    • Analog Electronics
    • Digital Electronics
    • Power Electronics
    • Microprocessor
  • Request
Follow US
All rights reserved. Reproduction in whole or in part without written permission is prohibited.
Inst Tools > Blog > Root Cause Analysis (RCA) > HT motors Corrosion Problem

HT motors Corrosion Problem

Electrical engineering root cause analysis (RCA) related to HT motors corrosion problem, motors burnouts, and their solutions.

Last updated: September 28, 2022 3:08 pm
S Raghava Chari
Root Cause Analysis (RCA)
No Comments
Share
3 Min Read
SHARE

Electrical engineering root cause analysis (RCA) related to HT motors corrosion problem, motors burnouts, and their solutions.

Contents
HT motors Corrosion ProblemAuthors SolutionA lesson learntRCA solution Benefits:
Article Type:Root Cause Analysis (RCA)
Category:Electrical
Equipment Type:Motors
Author:S. Raghava Chari

Note: This root cause analysis (RCA) is from real-time scenarios that happened in industries during the tenure of two or three decades ago. These articles will help you to improve your troubleshooting skills and knowledge.

HT motors Corrosion Problem

Motors ventilating tubes severe corrosion posed problems are:

  1. Fan blown air carried hygroscopic corrosive dust corroded and stuck hard to the carbon steel ventilating air tubes 
  2. Consequent reduced winding cooling and in turn high windings temperature especially in the motors with no winding temperature indicator threatened premature winding burnouts
  3. Holes seen on the tubes after 5-years despite anti-corrosive bore painting added to the above threats and demanded immediate solution

Authors Solution

After several deep-thinking days the author proposed the below given solutions:

  1. Re-tube the motors with thinner walled SS-316 SS tubes; his reasons are:
  2. Air velocity and turbulence influence heat transfer most and tube material thermal conductivity least.
  3. SS does not corrode; hence no non-cleanable hard-stuck and poor thermal conductivity dust coated tube bores → better than design heat transfer → effective winding cooling → acceptable winding temperatures → vanished winding burnout threats

A lesson learnt

Expanding the tubes without the end-shields in position in the first instance distorted the motor frame; hence the motor body necessary extensive repairs delayed the motor reassembly by a month and absent spare motor threatened long plant shutdowns (SDs).

Having learnt the lesson the hard way, the crew re-tubed with end shields in position, did not expand the tubes but just m-seal sealed the tubes to motor body joints as the author advised. 

RCA solution Benefits:

Implementing RCA solution Benefits are

  1. Thanks to no corrosion, the dust did not stick hard to the tube bores
  2. Hence, during plant cleaning shutdowns long brushes removed most of the dust
  3. Water soaked squeegee brush mop out followed by dry squeegee mop out tubes were metal clean
  4. These steps preserve the designed in winding cooling; hence winding burnout threats vanished forever.

Author: S. Raghava Chari

Do you face any similar issues? Share with us through the below comments section.

If you liked this article, then please subscribe to our YouTube Channel for Instrumentation, Electrical, PLC, and SCADA video tutorials.

You can also follow us on Facebook and Twitter to receive daily updates.

Read Next:

  • Poor Power Factor Problem
  • Aluminum Cable Terminations
  • HT Motor Direction of Rotation
  • Inability to Test Repaired HT Motors
  • General Corrosion of Electrical Motors
Don't Miss Our Updates
Be the first to get exclusive content straight to your email.
We promise not to spam you. You can unsubscribe at any time.
Invalid email address
You've successfully subscribed !

Continue Reading

Repeat Control Valve Plug Stem and Gland Leaks
NH3 Plant Turbo-compressor Sudden Rise in Temperature
PTFE lined 6” 300# butt weld end Plug Valves Leaks Stopped Forever
11 KV Bus A to Bus B Phase Check Problem
Control Valves Leak Tightness Restoration Pose Difficulties
Poor Electrical Heating Element Lives – Problem Solved
Share This Article
Facebook Whatsapp Whatsapp LinkedIn Copy Link
Share
Leave a Comment

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Stay Connected

128.3kFollowersLike
69.1kFollowersFollow
210kSubscribersSubscribe
38kFollowersFollow

Categories

Explore More

Under and Over-Capacity Control Valve Pose Poor Controllability
Industrial Light Fittings and Street Light Poles Corrosion Problems
Compressor IP Case Discharge Temperature Gradually Increases
Reformer Fan Bearing Change Times cut by 90%
Arc Fault Breaker (AFB) Electrical Problem Solved
Many Bucket Elevator Wrecks rob crew morale
Repeat Safety Valve Popping caused Urea Plant Shutdown
Heat Exchanger Root Cause Analysis (RCA)

Keep Learning

Multistage Flash Drums Erratic Level Readings

Multistage Flash Drums Erratic Level Readings

Plant Shutdown Analysis: Valve Closed and SOV Coil Failure

Plant Shutdown Analysis: Valve Closed and SOV Coil Failure

Compressor Cracked Shaft Spacers

Compressor Cracked Shaft Spacers

Mechanical Engineering Plant Problems Solved

Mechanical Engineering Plant Problems Solved – Root Cause Analysis

Target Flow Transmitter Problem

Target Flow Transmitters Failed the Very Midnight

Sprocket Assembly and Bolting Segments

Bucket elevators Chain and teeth wear Problems

Improved Sprocket Segment Bolting to body

A Plant Bucket Elevators chains too short chain lives problem eliminated

Finned Heater Leaks Sealed

Finned Tube Steam Leaks – Root Cause Analysis

Learn More

Parallel Circuit

Parallel Circuit

Advantages & Disadvantages of Air Insulated Substation

Advantages & Disadvantages of Air Insulated Substation

Why Do We Need to Connect Transformers in Parallel

Why Do We Need to Connect Transformers in Parallel?

Simple Pressure Transmitter Circuit

Pressure Transmitter using Potentiometer and Diaphragm

Turbine Supervisory Instrumentation

What is Turbine Supervisory Instrumentation (TSI)?

PLC Water Project

Smart Spray System using Wecon PLC

Induced EMF

Magnetic Circuits

Why Use Normally-Closed Contact for Stop Buttons

Why Use Normally-Closed Contact for Stop Buttons?

Menu

  • About
  • Privacy Policy
  • Copyright

Quick Links

  • Learn PLC
  • Helping Hand
  • Part Time Job

YouTube Subscribe

Follow US
All rights reserved. Reproduction in whole or in part without written permission is prohibited.
Welcome Back!

Sign in to your account

Username or Email Address
Password

Lost your password?