Inst ToolsInst ToolsInst Tools
  • Courses
  • Automation
    • PLC
    • Control System
    • Safety System
    • Communication
    • Fire & Gas System
  • Instrumentation
    • Design
    • Pressure
    • Temperature
    • Flow
    • Level
    • Vibration
    • Analyzer
    • Control Valve
    • Switch
    • Calibration
    • Erection & Commissioning
  • Interview
    • Instrumentation
    • Electrical
    • Electronics
    • Practical
  • Q&A
    • Instrumentation
    • Control System
    • Electrical
    • Electronics
    • Analog Electronics
    • Digital Electronics
    • Power Electronics
    • Microprocessor
  • Request
Search
  • Books
  • Software
  • Projects
  • Process
  • Tools
  • Basics
  • Formula
  • Power Plant
  • Root Cause Analysis
  • Electrical Basics
  • Animation
  • Standards
  • 4-20 mA Course
  • Siemens PLC Course
Reading: Rotary Drier Shell to Split Gear drive eliminates too frequent drive failures
Share
Notification Show More
Font ResizerAa
Inst ToolsInst Tools
Font ResizerAa
  • Courses
  • Design
  • PLC
  • Interview
  • Control System
Search
  • Courses
  • Automation
    • PLC
    • Control System
    • Safety System
    • Communication
    • Fire & Gas System
  • Instrumentation
    • Design
    • Pressure
    • Temperature
    • Flow
    • Level
    • Vibration
    • Analyzer
    • Control Valve
    • Switch
    • Calibration
    • Erection & Commissioning
  • Interview
    • Instrumentation
    • Electrical
    • Electronics
    • Practical
  • Q&A
    • Instrumentation
    • Control System
    • Electrical
    • Electronics
    • Analog Electronics
    • Digital Electronics
    • Power Electronics
    • Microprocessor
  • Request
Follow US
All rights reserved. Reproduction in whole or in part without written permission is prohibited.
Inst Tools > Blog > Root Cause Analysis (RCA) > Rotary Drier Shell to Split Gear drive eliminates too frequent drive failures

Rotary Drier Shell to Split Gear drive eliminates too frequent drive failures

Home-made Rotary Drier Shell to Split Gear drive eliminates too frequent drive failures.

Last updated: September 28, 2022 3:15 pm
S Raghava Chari
Root Cause Analysis (RCA)
No Comments
Share
2 Min Read
SHARE

Home-made Rotary Drier Shell to Split Gear drive eliminates too frequent drive failures.

Contents
ProblemSolution
Article Type:Root Cause Analysis (RCA)
Category:Mechanical
Equipment Type:Pipelines and Miscellaneous Problems
Author:S. Raghava Chari

Note: This root cause analysis (RCA) is from real-time scenarios that happened in industries during the tenure of two or three decades ago. These articles will help you to improve your troubleshooting skills and knowledge.

Problem

The manufacturer provided S-links welded to the girth gear rim and shell OD to couple the drier shell to the girth gear broke often posed excessive maintenance down reduced the plant availabilities  by as much as 30% and increased the maintenance expenses to unreasonable extent

Rotary Drier Shell to Split Gear drive

Solution

The author suggested the right-figure shown solid coupling not subjected to flexing stresses.

Plant design section designed the system, the workshop made it and the field crew positioned the components and welded them to the shell and girth gear. 

The system became so trouble free that the operations manager sanctioned as much overtime as necessary to implement the system for the other two driers to ASAP.

Author: S. Raghava Chari

Do you face any similar issues? Share with us through the below comments section.

If you liked this article, then please subscribe to our YouTube Channel for Instrumentation, Electrical, PLC, and SCADA video tutorials.

You can also follow us on Facebook and Twitter to receive daily updates.

Read Next:

  • Gas Cooler Re-tubing
  • Rotary Granulator Drive
  • Problems with Demister Pads
  • Bucket elevators Chain Problems
  • Centrifugal Compressor Shaft Vibration
Don't Miss Our Updates
Be the first to get exclusive content straight to your email.
We promise not to spam you. You can unsubscribe at any time.
Invalid email address
You've successfully subscribed !

Continue Reading

Alternate 110 KV Connection to Feeder A
CO2 Stripper Collapsed Internals Revamp
Control Valve Passing Problem after Overhauling Job
Mechanical Temperature Indicators (MTI) Problem
Amine Pump Trip – Root Cause Analysis
Phosphate Dozing System Problems
Share This Article
Facebook Whatsapp Whatsapp LinkedIn Copy Link
Share
Leave a Comment

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Stay Connected

128.3kFollowersLike
69.1kFollowersFollow
210kSubscribersSubscribe
38kFollowersFollow

Categories

Explore More

How Kalrez O-rings Seal So effectively So Long?
Poorly Built Switchgears – Why Breaker Parts Tear apart or don’t work?
CO2 Absorber Corroded Wall Thickness & Weld Building
30 Electrical Engineering Problems – Root Cause Analysis
Failing Weigh Feeders and Mechanical Variable Speed Drives (VSD)
Flanged Rotameter Caused Pipe Weld Cracks and Gives Wrong Readings
Target Flow Transmitters Failed the Very Midnight
PTFE lined 6” 300# butt weld end Plug Valves Leaks Stopped Forever

Keep Learning

Flash Vessel All Level Instruments Stopped Working

Ammonia Flash Vessel All Level Instruments Stopped Working

Erratic H2 Flow Rotameter

Erratic H2 Flow Rotameter

Target Flow Transmitter Problem

Unreliable Ammonia Flow Transmitter Reading and Problems

CO2 Stripper Old Differential Pressure Transmitter Stopped Working

CO2 Stripper Old Differential Pressure Transmitter Stopped Working

NH3 Plant Turbo-compressor Sudden Rise in Temperature

NH3 Plant Turbo-compressor Sudden Rise in Temperature

Valve Positioner Torn apart

Pipeline Shakes Torn apart Valve Positioners

Bently Nevada Proximity Probe

Root Cause Analysis for Vibration Probe Not Responding

4 way solenoid valve root cause

Safety Liquid Ammonia Disconnect threatens NH3 Vapor Spill

Learn More

Displacement Sensing Accelerometer

Seismic Displacement Sensing Accelerometer

Why Starting Current of Induction Motor is High

Single Phase Half-controlled Rectifier RL Load With FD

Phase-Controlled Half-Wave Rectifier With Freewheeling Diode

10 Questions on Reforming Furnace Control System

10 Questions on Reforming Furnace Control System

Control Systems Stability and Algebraic Criteria

Necessary Conditions for Stability & Non-Linear Systems

PV Tracking in PID Controllers

What is PV Tracking ?

VHDL Projects for Engineering Students

100 VHDL Projects for Engineering Students

PLC Timer Programming Examples on Coffee Machine

PLC Timer Practice Exercise: Coffee Machine Programming

Menu

  • About
  • Privacy Policy
  • Copyright

Quick Links

  • Learn PLC
  • Helping Hand
  • Part Time Job

YouTube Subscribe

Follow US
All rights reserved. Reproduction in whole or in part without written permission is prohibited.
Welcome Back!

Sign in to your account

Username or Email Address
Password

Lost your password?