Electrical Substation – Busbar Arrangements and Layouts

What is a Substation?

In the process of electricity generation, transmission and distribution, the voltage needs to be transformed from low to high or high to low as per different requirements. A switching station where this transformation takes place using transformers is known as a SubStation. When this switching station is in a Power House, it is called Switchyard.

Types of Substations

Substations may be classified on the basis of purpose and location of construction. Depending on the purpose, there are Step-up substations, Primary Grid substations, Secondary substations, Distribution substations, etc.

Depending on the location of construction there are Outdoor substations, Indoor substations, Underground substations, Pole mounted substations.

Busbar Arrangements

There are various kinds of Busbar arrangements adopted for different Substations as per specific requirements.

Some of the factors guiding the selection of the arrangement are voltage level, reliability of supply, flexibility, and cost.

Some busbar arrangements commonly used are –

  1. Single Busbar, Single Busbar with Bus coupler
  2. Main & Transfer Bus
  3. Double Busbar, Double BusBar with Bypass
  4. Double Main and Transfer Busbar Scheme
  5. One & Half Circuit Breaker
  6. Ring and Mesh Busbar

Single Busbar Scheme

In this scheme, each circuit is provided with one circuit breaker, two isolators on both sides, and a current transformer. It is the simplest and cheapest scheme.

Its limitation is that maintenance of bus and/or circuit breakers cannot be carried out without interrupting the supply.

Single Busbar Scheme
Single Busbar Scheme

The limitation of the Single Bus Scheme is overcome by sectionalizing the bus using a bus coupler. By doing this each section acts as an individual bus and maintenance can be carried out without a complete shutdown of the system.

Single Busbar Scheme with Bus coupler
Single Busbar Scheme with Bus coupler

Main and Transfer Busbar

In this scheme, there is an additional transfer busbar along with the main busbar.

When any circuit breaker needs to be taken out for maintenance, its load is transferred to the transfer busbar and the power travels to the main busbar through a bus coupler.

Main & Transfer Busbar Scheme
Main & Transfer Busbar Scheme

This way circuit breaker maintenance is possible without interrupting the supply. However, bus maintenance cannot be carried out without a complete shutdown of the system.

Double Busbar

There are two busbars in this scheme and the load can be connected to any of the busbars through isolators.

A bus coupler is also provided for the transfer of load from one busbar to another. The limitation of this scheme is that the feeder is to be shut down when its circuit breaker is under maintenance.

This limitation is overcome by connecting a bypass isolator to one of the main busbar.

Double Busbar Scheme in Substation
Double Busbar Scheme

The limitation of this scheme is that the feeder is to be shut down when its circuit breaker is under maintenance.

This limitation is overcome by connecting a bypass isolator to one of the main busbar.

Double Busbar Scheme with Bypass Isolator
Double Busbar Scheme with Bypass Isolator

Double Main and Transfer Busbar Scheme

In this scheme, there are two main busbars with an additional transfer busbar.

When a circuit breaker is out for maintenance, its load is transferred to the transfer busbar and controlled through the bus coupler, without affecting the other feeders.

Double Main and Transfer Busbar Scheme
Double Main and Transfer Busbar Scheme

Mesh Busbar Scheme

In this scheme, a mesh is formed of all the busbars and two circuit breakers are connected in each circuit.

Maintenance of any circuit breaker is possible without interruption in supply.

Mesh Busbar Scheme
Mesh Busbar Scheme

Breaker and a Half Scheme

In this scheme, three circuit breakers are used for every two circuits i.e only one spare breaker is provided for two circuits.

Breaker and a Half Scheme
Breaker and a Half Scheme

Electrical Layout Drawings

Layout drawings showing the actual positions of all equipment are prepared after deciding on the busbar arrangement.

Depending upon the area available, the best possible electrical layout is prepared which takes into consideration phase to phase clearance, phase to ground clearance and shows the actual position of all equipment.

Layout designing shall be done diligently maintaining proper electrical clearances to ensure satisfactory performance of system and safety of working personnel.

A typical layout of a switchyard is shown below:

Typical Switchyard Layout
Typical Switchyard Layout
Electrical Switchyard Section
Typical Switchyard Section

Author: Nitin Kumar

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