Swiss machining is the ideal way to produce high-quality precision parts at low costs, and with the increase in demand for precision machined parts, machinists are leveraging the Swiss screw manufacturing process.
Swiss screw machining helps to manufacture components of different materials with high production efficiency. Traditionally, Swiss screw machining got used to create pieces like screws, but Swiss screw machining capable of producing parts with no turned surfaces.
The current demand has a global market, and North America is considered the dominant region of the Swiss screw market.
The market in North America is expected to expand at a pace in the US, Canada, Mexico, etc because there is a surge in the construction industry, medical centre’s and more.
We have tried to cover every aspect in this guide, origin to ideal materials, applications, and benefits of Swiss screw machining.
Origin of Swiss Screw Machining
It was invented in Switzerland in the 1800s as industrialization started to gain popularity and the demand for interchangeable parts with precision to meet the need. And these machines are known as Swiss-type screw machines and were used in the watch industry.
During the 1960s and 1970s, there was an increase in the use of CNC versions. And in the 1980s and 1990s, Swiss screw manufacturing helped to produce parts for various industries.
Material Ideal for Swiss Screw Machining
Swiss screw machining can handle various types of materials and produce parts accordingly. The manufacturing process can work with machining processes.
All the materials are given below are suitable with screw CNC machining:
- Aluminum
- Brass
- Copper
- Carbon steel
- Nickel
- Nylon
- Plastics
- Stainless steels
- Titanium
Applications of CNC Swiss Screw Machined Parts
Swiss machining gets used by various industries to produce several precise parts with high accuracy and fast manufacturing times.
Every business knows the importance of precision CNC parts for their particular machinery. All these industries have one thing in common, that they require quality machined parts.
Here are the industries that use Swiss CNC machined parts:
Medical Industry
Every surgical tool and medical device requires precision, and there is no chance of leaving it to chance. A part can save the life of a patient.
Therefore, the medical industry relies on CNC machining to provide them with ideal machined parts. The quality of Swiss machined parts gives confidence to doctors and medical professionals.
The machined parts get used for the following medical equipment:
- Ultrasound machines
- CT scanners
- Handheld surgical devices
- Catheters
- Litigation devices
Aerospace Industry
The aerospace industry requires components that are precise and have accuracy. The parts used in the plane or fighter jet need to be of superior quality.
Swiss CNC machining is capable of providing the machined parts according to the specifications of the client.
The machined parts get used for the aerospace industry:
- Aircraft seat frames
- Retainer rings
- Flanges
- Guidance fins
- Aerospace couplers
Electronics Industry
The demand for Swiss screw parts is increasing in the electronics industry. The challenges in the electronics industry get solved with the screw machining parts.
The screw machined parts meet the demands for tighter tolerances and specifications needed to manufacture the parts.
The companies are looking to improve part quality, reduce the production time and costs and utilize Swiss screw machining properly and precise measurements to manufacture the parts.
The machined parts used for the electronics industry:
- Components in circuit boards
- Connectors
- Motherboards
- Radio components
Military Industry
Military industry requires machined parts that are durable, ideal for the armed forces with high tolerances.
And with the help of Swiss screw machining, professionals can manufacture the best components for a military-grade.
The machined parts used for military industry:
- Artillery Components
- Fighter Aircraft Components
- Missile Components
- Components in military ships
Food and Manufacturing
Food and the manufacturing industry require the highest quality components. The standards for the food industry have become inclined towards quality standards.
The components that get made for the food and manufacturing industry have the highest tolerances and quality materials.
The machined parts used for the food and manufacturing industry:
- Motors
- OEM machines
- Stainless steel mixers
- Conveyor belts
Benefits: Why Swiss Screw Machines are ideal for CNC Machining
Swiss machining has gotten popular with time. They were originally designed for watch parts. But now, the machinists can do wonders with Swiss machining, producing quality machining parts with high production volume with no error.
Here are some more benefits of Swiss screw machining:
Production of Machined Parts Quickly
The cycle time is important during the machining process, and it should be lower. With the increasing demand for machined parts, production needs to get completed at a fast pace.
It is where Swiss screw machining works better than other machining processes. The cycle time is shorter than the Swiss screw machining process.
All-in-all it saves time during the production of the parts and makes them ready for shipping. As the Swiss machined parts are known for their precision and accuracy that saves time for quality checks.
Higher Production Efficiency
The benefit of Swiss screw machining is that it needs to be configured once with the specifications. And after that, the machining process is smooth with less involvement of machine operators.
It helps to increase the production efficiency at high volumes with no requirement of secondary finishing.
It offers Flexibility
The Swiss screw machining process gets capable of producing small parts with high tolerances, with less deflection, and more.
The process has broader material suitability that can work with metal and non-metal materials. It all helps to manufacture parts that require accuracy and precision that are difficult to achieve with the conventional machining process.
So, there is flexibility for the machine shops to manufacture the machined parts according to the client requirements as Swiss machining provides a high level of control.
Ample of Design Versatility
A machining process needs to be versatile as it requires creating components that need to get used in various relevant industries.
Swiss screw machining offers the versatility that gets required during the manufacture of machined components. Machinists who are still using traditional machining found it tough to create the parts according to client requirements and for industries.
Therefore, a Swiss screw machining process is manufacturing expensive and complex machined parts.
Summing it up
The Swiss machining industry has gained popularity in the CNC machining industry; it can now cut extreme designs in various materials with much-needed accuracy.
As we have covered the completed information about Swiss screw machining. It is the right time to move over from the traditional machining process to Swiss screw machining. We hope it will help you to manufacture complex Swiss screw machined parts with ease that is the right fit for the various industries.
Author: Norm