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Reading: Omron PLC for Product Painting with Integrated Weighing System
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Inst Tools > Blog > PLC Tutorials > Omron PLC for Product Painting with Integrated Weighing System

Omron PLC for Product Painting with Integrated Weighing System

In this article, you will learn the Omron PLC programming for product painting with integrated weighing system.

Last updated: September 23, 2024 4:41 pm
Editorial Staff
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In this article, you will learn the Omron PLC programming for product painting with integrated weighing system.

Contents
Product Painting with Integrated Weighing SystemInputs and OutputsOmron PLC System

Product Painting with Integrated Weighing System

This program has 3 buttons, the START_SYSTEM (0.00) button is used to turn ON the system, the STOP_SYSTEM (0.01) button is used to turn OFF the system, the RESET _COUNTER (0.03) button is used to reset data in memory word RED_COUNTER (D5), GREEN_COUNTER (D6), and BLUE_COUNTER (D7).

Products carried by the conveyor will be painted in different colors, Red, Green, and Blue. The Color Sprayer will be Activate based on the weight of the product, when the product weight is “15kg” then the Red Sprayer will be ON, if the product weight is “20kg” then the Green Sprayer will be ON, and if the product weight is “25kg” then Blue Sprayer will be ON.

In this PLC program, when the START_SYSTEM (0.00) button is pressed, the system will Run and the CONVEYOR (100.00) output will be ON.

When the product carried by the Conveyor weighs “15kg”, the CONVEYOR (100.00) output will be OFF for 4 seconds and RED_SPRAYER (100.01) output will be ON for 4 seconds. Products that have been colored will be recorded in the memory word RED_COUNTER (D5).

When the product carried by the Conveyor weighs “20kg”, the CONVEYOR (100.00) output will be OFF for 4 seconds and the GREEN_SPRAYER (100.02) output will be ON for 4 seconds. Products that have been colored will be recorded in the memory word GREEN_COUNTER (D6).

When the product carried by the Conveyor weighs “25kg”, the CONVEYOR (100.00) output will be OFF for 4 seconds and the BLUE_SPRAYER (100.03) output will be ON for 4 seconds. Products that have been colored will be recorded in the memory word BLUE_COUNTER (D7).

The data in memory words RED_COUNTER(D5), GREEN_COUNTER (D6), and BLUE_COUNTER (D7) will be Reset if the RESET _COUNTER (0.03) button is Pressed.

Painting machine automation using Omron PLC

Inputs and Outputs

CommentInput (I)Output(Q)Memory BitsMemory WordsTimers
START_SYSTEM0.00    
STOP_SYSTEM0.01    
RESET_COUNTER0.03    
CONVEYOR 100.00   
RED_SPRAYER 100.01   
GREEN_SPRAYER 100.02   
BLUE_SPRAYER 100.03   
TIMER_RED    T0000
TIMER_GREEN    T0001
TIMER_BLUE    T0002
SYSTEM_ON  W0.00  
WEIGHING_INDICATOR   D0 
RED_COUNTER   D5 
GREEN_COUNTER   D6 
BLUE_COUNTER   D7 

Omron PLC System

RUNG 0 (SYSTEM_ON)

In this Rung, when the START_SYSTEM (0.00) button is Pressed, the memory bit SYSTEM_ON (W0.00) will become a HIGH state. Because it uses the KEEP (011) instruction, the memory bit  SYSTEM_ON (W0.00) remains in the HIGH state even though the START_SYSTEM (0.00) button has been Released.

The memory bit SYSTEM_ON (W0.00) will change to a LOW state if the STOP_SYSTEM (0.01) button is Pressed.

Omron PLC for Product Painting with Integrated Weighing System

RUNG 1 (CONVEYOR ON)

When the NO contact of memory bit SYSTEM_ON (W0.00) is in the HIGH state, then the CONVEYOR (100.00) Output becomes ON. The CONVEYOR (100.00) output will be OFF if the NC contact of RED_SPRAYER (100.01) or GREEN_SPRAYER (100.02) or BLUE_SPRAYER (100.03) output is ON.

RUNG 2 (RED SPRAY)

In this Rung, when the NO contact of memory bit SYSTEM_ON (W0.00) in HIGH state and memory word WEIGHING_INDICATOR (D0) is equal to “15”, then the RED_SPRAYER (100.01) output will be ON and timer TIMER_RED (T0000) will Start counting up to 4 seconds.

The RED_SPRAYER (100.01) output will be OFF when the timer TIMER_RED (T0000) has finished counting. When the memory word WEIGHING_INDICATOR (D0) is not equal to “15”, then the timer TIMER_RED (T0000) will be Reset.

weighing system in Omron PLC

RUNG 3 (GREEN SPRAY)

In this Rung, when the NO contact of memory bit SYSTEM_ON (W0.00) in HIGH state and memory word WEIGHING_INDICATOR (D0) is equal to “20”, then the GREEN_SPRAYER (100.02) output will be ON and the timer TIMER_GREEN (T0001) will Start counting up to 4 seconds.

The GREEN_SPRAYER (100.02) output will be OFF when the timer TIMER_GREEN(T0001) has finished counting. When the memory word WEIGHING_INDICATOR (D0) has a value not equal to “20”, then the timer TIMER_GREEN (T0001) will be Reset.

RUNG 4 (BLUE SPRAY)

In this Rung, when the NO contact of memory bit SYSTEM_ON (W0.00) in HIGH state and memory word WEIGHING_INDICATOR (D0) is equal to “25”, then the BLUE_SPRAYER (100.03) output will be ON and the timer TIMER_BLUE (T0002) will Start counting up to 4 seconds.

The BLUE_SPRAYER (100.03) Output will be OFF when the TIMER_BLUE (T0002) timer has finished counting. When the memory word WEIGHING_INDICATOR (D0) has a value not equal to “25”, then the timer TIMER_BLUE (T0002) will be Reset.

PLC Programming for painting and weighing control

RUNG 5 (COUNTER)

When the NO contact of memory bit SYSTEM_ON (W0.00) is in a HIGH state and the NO contact of RED_SPRAYER (100.01) output is ON, then the value in memory word RED_COUNTER (D5) will increase (+1).

Or if the NO contact of GREEN_SPRAYER(100.02) output is ON, then the value in memory word GREEN_COUNTER (D6) will increase (+1).

Or if the NO contact of BLUE_SPRAYER (100.03) output is ON, then the value in memory word BLUE_COUNTER (D7) will increase (+1).

PLC-controlled product painting with weighing system

RUNG 6 (RESET COUNTER)

In this rung, if the RESET_COUNTER (0.03) button is pressed, the data in memory words RED_COUNTER (D5), GREEN_COUNTER (D6), and BLUE_COUNTER (D7) will be Reset to zero “0”.

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