Motor Inrush Current Measurements

Why inrush current important ?

Inrush current, sometimes known as starting current or locked rotor current in motors, can be four to 10 times higher than a motor’s running current. Abnormal levels or duration of inrush current suggests a motor needs maintenance or, potentially, replacement.

How and why to measure inrush current

When an electrical device is first powered on, inrush current is the surge or momentary burst of current that flows into it.

Think of a car sitting on flat pavement, parked in neutral, engine off. To get it moving without using the engine, a human would need to give it a substantial push, probably a vigorous leg drive. Once moving, though, the car’s wheels roll more cooperatively with less physical oomph required.

That initial, emphatic leg drive is the equivalent of inrush current. The subsequent, easy-rolling motion equals the steady-state current flow that occurs in a motor once its gears and rotors have been jolted out of inertia and into motion.

To measure the inrush current, technicians can use either a hard-jawed clamp meter or a flexible current probe. Only meters that offer an inrush button can measure inrush current. Here are steps for measuring it, in this case when using the Fluke 381 (see illustration above):

1. With the device to be tested turned off, turn the meter’s dial to  or a flexible current probe also used.
2. Center the jaw or flexible probe around the device’s live wire.
3. Push the inrush button on the face of the meter.
4. Switch on the device. The inrush current (spike) is displayed in the meter’s display.

Why does this measurement matter?

Newer, high-efficiency motors draw more running current than their predecessors. Knowing the value of inrush current can help a technician locate a startup problem, whether it’s in the motor or in the starting circuit. Inrush measurements are usually recorded in a preventative maintenance log for future reference.

To provide repeatable motor inrush measurements, advanced clamp meters (such as the Fluke 370 series or the Fluke 381) use a “triggered” mode that synchronizes measurements with the starting current.

Technicians “arm” a meter by pressing its inrush button. The meter is then triggered by the inrush current. Once triggered, this inrush function takes approximately 400 samples over a 100-millisecond period and calculates the actual starting current.

Inrush current may cause a meter’s display to show a value that is higher than the rating of the circuit breaker, yet the breaker does not trip. Why so?

Inrush current can be 4 to 10 times greater than the normal running current, depending on the type of motor. So if a motor’s running current is eight amperes and its circuit breaker is rated for 20 amperes, how is it possible that a clamp meter could display a measurement of 40 amps?

The reason the breaker or overload unit do not trip is because both devices work on a time-vs.-current curve. This curve (see chart) indicates how much current passes through the breaker, and for what length of time, without opening the circuit.

Article Source: Fluke