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Inst Tools > Blog > PLC Tutorials > PLC Program for Ceramic Burning Oven Conveyor System

PLC Program for Ceramic Burning Oven Conveyor System

Learn the PLC program for ceramic burning oven conveyor system which is widely used in the manufacturing industry.

Last updated: July 1, 2024 4:47 pm
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Learn the PLC program for ceramic burning oven conveyor systems using the CX-programmer Omron software.

Contents
Ceramic Burning Oven Conveyor SystemIO DetailsPLC Programming

Ceramic Burning Oven Conveyor System

This article discusses the Ceramic Burning Oven Conveyor System which is widely used in the ceramic manufacturing industry. This article can be used as a learning medium for students or beginner PLC programmers.

How The PLC Program Works?

This program has 3 buttons, the START_SYSTEM (0.00) button is used to Turn ON the system, the STOP_SYSTEM (0.01) button is used to Stop the system, the RESET_COUNTER (0.04) button is used to Reset counter data to a zero value of “0”.

When START_SYSTEM (0.00) button is pressed, the memory bit SYSTEM_ON (W0.00) will be ON, and the CONVEYOR (100.00) Output will be ON. Because it uses latching, the memory bit SYSTEM_ON (W0.00) remains ON even though the START_SYSTEM (0.00) button has been Released.

PLC Program for Ceramic Burning Oven Conveyor System

This system works sequentially when the SENS_IN (0.02) sensor detects the presence of ceramics, Burning will be carried out by turning ON BURNER_1 (100.01) Output for 5 seconds, followed by BURNER_2 (100.02) for 10 seconds, and BURNER_3 (100.03) for 15 seconds.

After the burning process is complete, the cooling process is carried out by turning ON COOLING_FAN (100.04) Output for 7.5 seconds.

The SENS_OUT (0.03) sensor is used to count ceramics that have gone through the burning and cooling processes. Data on the number of ceramics is stored in the memory word COUNTER (D0).

IO Details

Addressing Input, Output, TIM, Bit Memory, and Word Memory are as follows.

CommentInput (I)Output(Q)Memory WordMemory BitsTimer
START_SYSTEM0.00    
STOP_SYSTEM0.01    
SENS_IN0.02    
SENS_OUT0.03    
RESET_COUNTER0.04    
CONVEYOR 100.00   
BURNER_1 100.01   
BURNER_2 100.02   
BURNER_3 100.03   
COOLING_FAN 100.04   
SYSTEM_ON   W0.00 
COUNTER  D0  
TIMER_1    T0000
TIMER_2    T0001
TIMER_3    T0002
TIMER_4    T0003

PLC Programming

Burning Oven PLC Program

RUNG 0

In this Rung, when START_SYSTEM (0.00) button is pressed, the memory bit SYSTEM_ON (W0.00) will be ON. Because it uses latching, the SYSTEM_ON (W0.00) bit memory remains ON even though the START_SYSTEM (0.00) button has been Released.

RUNG 1

When the Normally Open contact of SYSTEM_ON (W0.00) is HIGH, then the CONVEYOR Output (100.00) will be ON.

RUNG 2

When Normally Open contact of SYSTEM_ON (W0.00) in the HIGH state and the SENS_IN (0.02) sensor in the ON state, the BURNER_1 (100.01) output will be ON, and TIMER_1 (T0000) will start counting up to 5 seconds. Because using Latching Output BURNER_1 (100.01) remains ON even though the SENS_IN (0.02) sensor is in OFF state.

After 5 seconds, Normally Close contact of TIMER_1 (T0000) will turn OFF Output BURNER_1 (100.01).

Oven PLC Logic

RUNG 3

In this Rung, when Normally Open contacts of SYSTEM_ON (W0.00) and TIMER_1 (T0000) are in the HIGH state, the Output BURNER_2 (100.02) will be ON and TIMER_2 (T0001) will start counting up to 10 seconds. Because using Latching Output BURNER_2 (100.02) remains ON even though the Normally Open contact of TIMER_1 (T0000) is in LOW state.

After 10 seconds, Normally Close contact of TIMER_2 (T0001) will turn OFF Output BURNER_2 (100.02).

RUNG 4

When Normally Open contacts of SYSTEM_ON (W0.00) and TIMER_2 (T0001) are in the HIGH state, the Output BURNER_3 (100.03) will be ON, and TIMER_3 (T0002) will start counting up to 15 seconds. Because using Latching Output BURNER_3 (100.03) remains ON even though the Normally Open contact of TIMER_2 (T0001) is in LOW state.

After 15 seconds, Normally Close contact of TIMER_3 (T0002) will turn OFF Output BURNER_3 (100.03).

Omron PLC Timer Example

RUNG 5

When Normally Open contacts of SYSTEM_ON (W0.00) and TIMER_3(T0002) are in the HIGH state, the COOLING_FAN (100.04) output will be ON, and TIMER_4 (T0003) will start counting up to 7.5 seconds. Because using Latching Output COOLING_FAN (100.04) remains ON even though the Normally Open contact of TIMER_3 (T0002) is in the LOW state.

After 7.5 seconds, Normally Close contact of TIMER_4 (T0003) will turn OFF the COOLING_FAN (100.03) Output.

RUNG 6

When Normally Open contact of SYSTEM_ON (W0.00) in the HIGH state and the SENS_OUT (0.03) sensor in the ON state, the data on COUNTER (D0) will increase by “+1”.

Omron PLC Counter Example

RUNG 7

In this Rung, when the Normally Open contact of SYSTEM_ON (W0.00) is in the HIGH state and the RESET_COUNTER (0.04) button is pressed, then the data in COUNTER (D0) becomes Zero “0”.

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