You are working in an electrical system and will always ensure that no untoward incident or hazard happens either to you or the equipment nearby. This means that the electrical equipment must be operated with care. Now, as per our topic, we are relating it more to switchgear equipment which is used everywhere, be it small electrical panels or large substations. Switchgear is nothing but circuit breakers, isolators, busbars, and disconnectors, which deal with supplying and managing power to the feeder load requiring it. These switchgear devices must always be handled in such a way that it does not cause any damage, which is achievable through interlocks. In this post, we will see the concept of switchgear interlocks.
What is the purpose of switchgear interlocks?
Imagine a circuit breaker is live and you are trying to remove it in closed condition. You do not know this and if it happens, then it will lead to a major disaster or accident injuring you and the nearby equipment. So, the very first purpose of interlocks is to ensure the safe operation of switchgear. It implies that the switchgear circuit shall not be designed in such a way that it results in incorrect operation, which can put safety at risk. And when such improper operations happen, it also results in loss of money and time, because you will have to then replace the system or work on maintenance activities to restore it. So, the second and last purpose of switchgear interlocks is to avoid maintenance or replacement time and improve the overall efficiency of the system.
Rules of switchgear interlocks
Some general rules of switchgear interlocks are (according to IEC 62271-200 standards):
- Removable circuit breakers cannot be removed in closed condition.
- If there is a connection of circuit breaker and disconnector, a disconnector shall be opened only when the circuit breaker is opened first. In the reverse way, a circuit breaker shall be allowed to close only when the disconnector is closed first.
- Two or multiple incoming lines cannot clash with each other to give load to a feeder, otherwise it will result in a major accident.
- The trip functions of circuit breakers cannot be bypassed.
What are the types of switchgear interlocks?
There are two main types of switchgear interlocks are as follows.
- Mechanical interlocks
- Electrical interlocks
Mechanical interlocks:
These are simpler types of interlocks used in electrical systems. It consists of hard control keys inserted in the switchgear equipment. For example, when you want to open one switchgear, then it will allow only when the interlock switchgear’s key is inserted. And that key can be removed only when it’s switchgear is open. So, these mechanical hard keys ensure that the switchgear is opened or closed by them. The switchgear will have multiple positions, allowing the user to put the key in the required one accordingly. And when in a particular key position, other actions of the switchgear will not happen.
Electrical interlocks:
As the name implies, the switchgear electrical circuit is designed through electrical wiring interlocks, which will make or break the circuit path according to the wiring done. For example, refer to the below image for understanding. We saw a general rule earlier that two incomers cannot feed to the same load at the same time. This can be explained better through electrical interlocks.
In the above image, the red box is the circuit breaker and the grey lines are the auxiliary NC contacts from the corresponding circuit breaker. The black line is the power line. As you can see, only the following conditions can work due to the wiring done:
- CA and CB can work with CC interlocked or not allowed to power, thus passing incoming supply to both the loads separately from both the incomers.
- CA and CC can work with CB interlocked or not allowed to power, thus passing incoming supply to both the loads only from CA incomer.
- CB and CC can work with CA interlocked or not allowed to power, thus passing incoming supply to both the loads only from CB incomer.
Due to this interlocking, open command will always remain with the third circuit breaker, and it will not allow two incomers to merge with each other. So, electrical interlocking concerns placing the correct auxiliary contacts in the path of power supply, for a safe and desired operation.
In this way, we saw the concept of switchgear interlocks.
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