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Interview Questions for Instrumentation Engineer Freshers

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Interview Questions for Instrumentation Engineer Freshers

Interview Questions for Instrumentation Engineer Freshers

Temperature measurement using Thermocouple

Define thermocouple?

The thermocouple is a junction of two material used to convert heat into electrical energy.When a pair of wires made up ofdifferent metals is joined at one end and a temperature difference produce a voltage proportional to the voltage.

How the output voltage is measured the thermocouple?

PMMC instrument.

What is the nature of EMF induced in thermocouple?

DC in nature & in few MV.

Define Skin effect?

The skin effect is refers to the condition where at high frequency the current is forced to pass through outer surface of conductors as inductance & reactance of inner part is larger than that of outer part.

What are advantages of themocouple?

  1. it has rugged construction,
  2. temperature range is -270C to -2700C
  3. it is cheaper.
  4. good reproducibility.

What are the materials used for thermocouple?

The elements used are:Constantan, alloy of Nickel (Ni) – Copper (Cu) Chromel, alloy of Nickel (Ni) alloy of Nickel (Ni) and Aluminum (Al) Magnesium (Mg), base element Platinum (Pt), base element .

Who invented thermocouple?

The basis of thermocouples was established by Thomas Johann Seebeck in 1821.

Explain temperature measurement using thermocouple?

The basis of thermocouples was established by Thomas Johann Seebeck in 1821 when he discovered that a conductor generates a voltage when it is subjected to a temperature gradient.

Measuring this voltage requires the use of a second conductor material that generates a different voltage under the same temperature gradient. If the same material is used for the measurement, the voltage generated by the measuring conductor simply cancels that of the first conductor.

The voltage difference generated by the two dissimilar materials can be measured and related to the corresponding temperature gradient.

Based on Seebeck’s principle, it is clear that thermocouples can only measure temperature differences and they need a known reference temperature to yield the absolute readings.

The Seebeck effect describes the voltage or electromotive force (EMF) induced by the temperature gradient along the wire.

The change in material EMF with respect to a change in temperature is called the Seebeck coefficient or thermoelectric sensitivity. This coefficient is usually a nonlinear function of temperature.

What are errors in this instrument?

CJC errors represent the difference between the actual temperature at the point where the thermocouple is connected to the measurement device (the cold-junction temperature), and the measured temperature by the device.

The CJC error is roughly a 1 to 1 contributor to the accuracy of the temperature measurement of the thermocouple, and is often one of the largest single contributors to the overall accuracy.

The overall CJC error includes the error from the CJC temperature sensor (often a thermistor) used to sense the cold-junction temperature, the error from the device measuring the CJC sensor, and the temperature gradient between the cold-junction and the CJC sensor.

Of these three errors, the temperature gradient between the cold-junction and the CJC sensor is generally the largest, and typically has the largest variation. The error from the CJC sensor can be a large contributor in many devices; however, high-accuracy thermistors or resistance temperature detectors (RTDs) with small errors are common in many high-end thermocouple measurement devices.

Define temperature?

Technically, temperature is a measure of the average kinetic energy of the particles in a sample of matter, expressed in units of degrees on a standardized scale.

Temperature measurement using Resistance Temperature Detector

Define RTD?

A resistance-temperature detector (RTD) is a temperature sensing device whose resistance increases with temperature.

Compared to other temperature devices, the output of an RTD is relatively linear with respect to temperature.

What are major material used for RTD?

Platinum.

Why gold & silver are not used for RTD?

Because of low sensitivity.

What is resistance temperature coefficient ?

0.39/c. for Pt & copper

The material with high or low resistivity should be used for RTD ?

High value of resistivity.

Explain method of measurement of temperature?

The method for calculating the resistance of an RTD is to place the device in a Wheatstone bridge that is excited by a known voltage.

A Wheatstone bridge consists of four individual resistors. If the RTD is the only unknown resistance in the bridge, the voltage measured from the bridge, the excitation voltage, and the values of the three other resistors is used to determine the resistance of the RTD.

This Wheatstone bridge configuration is known as a quarter-bridge configuration because the RTD is the only variable resistance and the resistances of the other three resistors is constant.

What are features of RTD?

A7 RTDs are popular because of their excellent stability, and exhibit the most linear signal with respect to temperature of any electronic temperature sensor.

They are generally more expensive than alternatives, however, because of the careful construction and use of platinum.

RTDs are also characterized by a slow response time and low sensitivity; and because they require current excitation, they can be prone to self-heating.

Also Read : Practical Process Control System Questions & Answers

What are effect of temperature on RTD?

RTDs are commonly categorized by their nominal resistance at 0 °C. Typical nominal resistance values for platinum thin-film RTDs include 100 Ω and 1000 Ω.

The relationship between resistance and temperature is very nearly linear and follows the equation

For <0 °C ,

RT = R0 [ 1 + aT + bT2 +cT3 (T – 100) ]

For >0 °C,

RT = R0 [ 1 + aT + bT2 ]

Why RTD are popular?

RTDs are popular because of their excellent stability, and exhibit the most linear signal with respect to temperature of any electronic temperature sensor.

List advantages & disadvantages of RTD?

Advantages

    1. Linearity over wide temperature range.
    2. high temperature operation
  1. better stability.

Temperature measurement using Thermistor

Define thermistor.

An electrical resistor whose resistance is greatly reduced by heating, used for measurement and control.

What are the materials used for construction of Thermisters?

Sintered mixture of metallic oxide such as mangnese, nickel, cobalt, iron & uranium.

The temperature coefficient of material should be high or low?

The negative temperature should be large.

On what factors is depends?

Types of materials used and temperature.

The characteristics of thermistor in linear or non-linear?

Non-linear.

What are the feature of thermistor?

Thermistors (thermally sensitive resistors) are similar to RTDs in that they are electrical resistors whose resistance changes with temperature.

Thermistors are manufactured from metal oxide semiconductor material which is encapsulated in a glass or epoxy bead.

Thermistors have a very high sensitivity, making them extremely responsive to changes in temperature.

For example, a 2252 Ω thermistor has a sensitivity of -100 Ω/°C at room temperature. In comparison, a 100 Ω RTD has a sensitivity of 0.4 Ω/°C. Thermistors also have a low thermal mass that results in fast

response times,but are limited by a small temperature range. Thermistors have either a negative temperature coefficient (NTC) or a positive temperature coefficient (PTC).

The first has a resistance which decreases with increasing temperature and the latter exhibits increased resistance with increasing temperature.

What is the temperature range for thermistor?

The temperature range is -90C to 130C.

What are two types of thermistor?

Thermistors can be classified into two types, depending on the sign of k.

If k is positive, the resistance increases with increasing temperature, and the device is called a positive temperature coefficient (PTC) thermistor, or posistor.

If k is negative, the resistance decreases with increasing temperature, and the device is called a negative temperature coefficient (NTC) thermistor.

Define self heating property of thermistor?

When a current flows through a thermistor, it will generate heat which will raise the temperature of the thermistor above that of its environment.

If the thermistor is being used to measure the temperature of the environment, this electrical heating may introduce a significant error if a correction is not made.

Alternatively, this effect itself can be exploited. It can, for example, make a sensitive air-flow device employed in a sailplane rate-of-climb instrument, the electronic variometer, or serve as a timer for a relay as was formerly done in telephone exchanges.

The electrical power input to the thermistor is just: where I is current and V is the voltage drop across the thermistor. This power is converted to heat, and this heat energy is transferred to the surrounding environment.

List the applications of themistor?

1. PTC thermistors can be used as current-limiting devices for circuit protection, as replacements for fuses. Current through the device causes a small amount of resistive heating. If the current is large enough to generate more heat than the device can lose to its surroundings, the device heats up, causing its resistance to increase, and therefore causing even more heating. This creates a self-reinforcing effect that drives the resistance upwards, reducing the current and voltage available to the device.

2.PTC thermistors are used as timers in the degaussing coil circuit of CRT displays and televisions. When the unit is initially switched on, current flows through the thermistor and degauss coil. The coil and thermistor are intentionally sized so that the current flow will heat the thermistor to the point that the degauss coil shuts off in under a second.

3. NTC thermistors are used as resistance thermometers in low-temperature measurements of the order of 10 K.

4. NTC thermistors can be used as inrush-current limiting devices in power supply circuits. They present a higher resistance initially which prevents large currents from flowing at turn-on, and then heat up and become much lower resistance to allow higher current flow during normal operation. These thermistors are usually much larger than measuring type thermistors, and are purposely designed for this application.

Displacement measurement using LVDT

What is LVDT?

LVDT is abbreviation of linear variable differential transformer. it is a transducer which converts voltage into displacement.

What is the frequency range of ac applied to the primary winding?

The frequency of ac applied to primary window may be between 50hz to 20khz.

What is the null condition in the LVDT?

When the core id at its normal(null) position, the flux linking the both secondary Windings are equal & hence equal emfs are induced in them.

Thus at null position Es1=Es2. the output voltage E0 is zero at null position.

Quest 4:- What are the advantages of LVDT?

The advantage of LVDT :-

  1. high range
  2. friction & electrical isolation
  3. immunity from external
  4. high input & sensitivity
  5. low power consumption

What are the uses of LVDT?

  1. LVDT can be used in all application where displacement ranging from a Fraction of mm to few cm to be measured.
  2. it can be used as a device to measure force, weight, & pressure etc.

Explain working of LVDT?

When an AC excitation signal is applied to the Primary Coil (P), voltages are induced in the two Secondary Coils (S).

The Magnetic Core inside the Coil Winding Assembly provides the magnetic flux path linking the Primary and secondary Coils. Since the two voltages are of opposite polarity, the Secondary Coils are connected series opposing in the center, or Null Position.

The output voltages are equal and opposite in polarity and, therefore, the output voltage is zero. The Null Position of an LVDT is extremely stable and repeatable.

When the Magnetic Core is displaced from the Null Position, an electromagnetic imbalance occurs. This imbalance generates a differential AC output voltage across the Secondary Coils which is linearly proportional to the direction and magnitude of the displacement.

When the Magnetic Core is moved from the Null Position, the induced voltage in the Secondary Coil, toward which the Core is moved, increases while the induced voltage in the opposite Secondary Coil decreases.

LVDTs possess the inherent ruggedness and durability of a transformer and truly provide infinite resolution in all types of environments. As a result of the superior reliability and accuracy of LVDTs, they are the ideal choice for motion control.

List basic component of LVDT?

The components are consisting of a Primary Coil and two Secondary Coils symmetrically spaced on a tubular center.A Cylindrical Case which encloses and protects the Coil Winding Assembly.

A rod shaped Magnetic Core which is free to move axially within the Coil Winding Assembly.A separate shield is used for Electromagnetic Shielding.

What are the disadvantages of LVDT ?

  • Very high displacement is required for generating voltage.
  • Shielding is required for magnetic fields.
  • It is affected by the vibrations.
  • It is affected by temperature changes.

What is the value of excitation voltage?

The value of excitation voltage is 5v to 12v.

Note : Vary from model to model.

What is the value of operating frequency?

The frequency is about 50 Hz to 400Hz.

Weight measurement using Strain Gauge Bridge

 Can you define strain gauge?

It a metal conductor is stretched or compressed, its resistance change on Account of the fact that both length & diameter of conductor change.

The Strain gauges are used for measurement of strain lay change in resistance.

What is types of strain gauges ?

The different types are grid type,rosette type,torque type and helical type.

What are the materials used for strain guage?

Nickel, maganin, nichrome,cabon.

What is piezo resistive effect?

the change in value of resistance due to dimensional changes is called piezo resistive effect.

What is hookes law?

It give a relationship between stress & strain for linear strain curve. E=S/E

Explain the principle of operation?

strain gauge takes advantage of the physical property of electrical conductance and its dependence on not merely the electrical conductivity of a conductor, which is a property of its material, but also the conductor’s geometry.

When an electrical conductor is stretched within the limits of its elasticity such that it does not break or permanently deform, it will become narrower and longer, changes that increase its electrical resistance end-to-end.

Conversely, when a conductor is compressed such that it does not buckle, it will broaden and shorten, changes that decrease its electrical resistance end-to-end.

From the measured electrical resistance of the strain gauge, the amount of applied stress may be inferred. A typical strain gauge arranges a long, thin conductive strip in a zig-zag pattern of parallel lines such that a small amount of stress in the direction of the orientation of the parallel lines results in a multiplicatively larger strain over the effective length of the conductor—and hence a multiplicatively larger change in resistance than would be observed with a single straight-line conductive wire.

Explain the effect of temperature on strain Gauge ?

Variations in temperature will cause a multitude of effects. The object will change in size by thermal expansion, which will be detected as a strain by the gauge. Resistance of the gauge will change, and resistance of the connecting wires will change.

Most strain gauges are made from a constantan alloy Various constantan alloys and Karma alloys have been designed so that the temperature effects on the resistance of the strain gauge itself cancel out the resistance change of the gauge due to the thermal expansion of the object under test.

Because different materials have different amounts of thermal expansion, self-temperature compensation (STC) requires selecting a particular alloy matched to the material of the object under test.

What are the errors in strain guage?

Zero Offset – If the impedance of the four gauge arms are not exactly the same after bonding the gage to the force collector, there will be a zero offset which can be compensated by introducing a parallel resistor to one or more of the gage arms.

Temperature coefficient of Gage Factor (TCGF) – This is the change of sensitivity of the device to strain with change in temperature. This is generally compensated for by the introduction of a fixed resistance in the input leg, whereby the effective supplied voltage will increase with temperature, compensating for the decrease in sensitivity with temperature.

Zero Shift with temperature – If the TCGF of each gage is not the same, there will be a zero shift with temperature. This is also caused by anomalies in the force collector. This is usually compensated for with one or more resistors strategically placed in the compensation network.

Linearity – This is an error whereby the sensitivity changes across the pressure range. This is commonly a function of the force collection thickness selection for the intended pressure and/or the quality of the bonding.

Hysteresis – This is an error of return to zero after pressure excursion.

Repeatability – This error is sometimes tied-in with hysteresis but is across the pressure range.

Define guage factor for strain guage ?

The ratio of change in value of resistance to change in value of length with respect to their original resistance and length is called guage factor.

Define hysteresis of strain gauge ?

If resistance of strain guage is measured with no strain applied and guage is then stressed to its maximum usable resistance value, the measured resistance after stress is removed differes from original value.

The inability to guage element to resume exact physical form it had before being elongated.This effect is called hysteresis.

Speed measurement of motor using Magnetic Proximity Switch

What is the instrument used for measurement of speed.

Electromagnetic transducer.

Name the instrument user to measure angular velocity?

Electrical tachometers:

  1. dc tachometer
  2. ac tachometer

List the advantages of DC tachometer generator?

  1. The direction of rotation is directly indicated by polarity of output voltage
  2. The output voltage is typically 10m v/rpm & can be measured with conventional type dc voltmeter.

List the disadvantage of AC tachometer generator?

  1. The difficulty with is this s/m is low speed the frequency of o/p voltage is low, & There are ripples in o/p voltage waves hopes.
  2. With high speed frequency increase, impedance of coils of tacho generator increases.

What is the function of resistance in dc tachometer generator?

It is used for purpose of limiting the current from generator.

Specify the temperature range for operation of AC tachometer generator?

Tachometer Generators are designed for continuous operation in ambient temperatures ranging from -55°C to +100°C(-67°F to +212°F). Voltage output at 25°C will not deviate by more than 0.01% per degree of change within the range of -20°C to +75°C.

Define tachometer?

Tachometers are used to measure the velocity of a rotating object. They operate on the principle that a driven motor (i.e., a motor operated as a generator) produces a voltage that is proportional to the angular velocity of the motor.

What are features of tachometer?

The features are:

  1. Compact and Light Weight and can substitute a range of imported / indigenous tachos.
  2. High Linearity
  3. Low Ripple
  4. High Stability and Extreme Reliability in Hostile Industrial Environments.

Define toothed rotor?

The toothed rotor consists of a metallic toothed rotor mounted on shaft whose speed is to measured

A magnetic pick up is placed near toothed rotor.It is used for measurement of angular speed.

What features are considered for a tachometer?

 The various feature are:

  1. operating range
  2. sensitivity.
  3. environmental compatibility.
  4. accuracy.

Speed measurement of motor using Photo Electric Transducer

What are the two digital methods? What are materials used for piezoelectric transducer?

  1. Photoelectric type
  2. Inductive.

The material used are Quartz,Rochelle salt and barium titanate.

Can you explain the advantages of digital method for measurement of speed?

There is no physical contact is required with shaft whose speed is to be measured.It is simple and rugged in construction .

It is maintenance free. It is easy to calibrate. The information can be easily transmitted.

List the advantage of tachometer?

  1. It is simple & rugged in construction.
  2. It is maintenance free.
  3. It is easy to calibrate.

Define gating period?

The digital meter measure freq by counting no of pulses which occur in short period of time called gating period.

What are factor used to control error?

The factors to control error

  1. Getting period.
  2. No of pulses gen per revolution.

Define tachometer?

A tachogenerator for detecting the rotation speed of a rotating machine part comprising: at least one magnetically acting encoder which can rotate with the machine part, said encoder comprising magnetically acting areas subdivided into angle parts spaced a distance apart from each other, said distance between said angle parts defining an angular pitch; wherein the magnetically acting areas are composed of ferromagnetic material or a magnetic pole ring; and wherein during rotation said encoder produces a measurement signal.

List application of digital tachometer?

This is used for counting of revolution of motor,rotor etc.

On what factor frequency of motor depends?

The frequency of motor depends on no of holes in disc and speed of rotation.

List disadvantages of digital tachometer?

  1. Light source must be replaced from time to time i.e. time period is 50,000 hours.
  2. accuracy depends on error represented by one pulse.

Explain working of tachometer?

The disc has a no of equidistant holes on its periphery. At one side of disc a light source is fixed and at other end of disc and on line with light source,light sensor,the latter is unilluminated and produce no output.

When a hole appears between the two the light falling upon sensor produce an output pulse.

Piezo Electric Transducer Questions

What is Piezo-electric transducer?

The material in which the electric potential appears as dimension of crystal are changed ley application of mechanical force.

What are two group of these transducer?

Nature and Synthetic.

Name the material used for this effect?

Rochelle salt, ammonium die hydrogen phosphate.

Is these transducer direction resistive?

Yes.

Is the voltage sensitivity high or low?

Low.

Which material is used as active element in piezoelectric transducer?

The active element of most acoustic transducers used today is a piezoelectric ceramic, which can be cut in various ways to produce different wave modes.

The large piezoelectric ceramic element are quartz (SiO2) or barium titanate (BaTiO3).

How Piezo-electric works?

The conversion of electrical pulses to mechanical vibrations and the conversion of returned mechanical vibrations back into electrical energy is the basis for ultrasonic testing. The active element is the heart of the transducer as it converts the electrical energy to acoustic energy, and vice versa.

The active element is basically a piece of polarized material (i.e. some parts of the molecule are positively charged, while other parts of the molecule are negatively charged) with electrodes attached to two of its opposite faces.

Define transverse effect?

A force is applied along a neutral axis (y) and the charges are generated along the (x) direction, perpendicular to the line of force. The amount of charge depends on the geometrical dimensions of the respective piezoelectric element. When dimensions a,b,c apply,

Cx = dxyFyb / a,

where a is the dimension in line with the neutral axis, b is in line with the charge generating axis and d is the corresponding piezoelectric coefficient.

Define electrical peoperties of piezoelectric transducer?

A piezoelectric transducer has very high DC output impedance and can be modeled as a proportional voltage source and filter network.

The voltage V at the source is directly proportional to the applied force, pressure, or strain. The output signal is then related to this mechanical force as if it had passed through the equivalent circuit.

What are application of piezoelectric transducer?

Piezoelectric sensors have proven to be versatile tools for the measurement of various processes. They are used for quality assurance, process control and for research and development in many different industries.

Although the piezoelectric effect was discovered by Curie in 1880, it was only in the 1950s that the piezoelectric effect started to be used for industrial sensing applications.

Since then, this measuring principle has been increasingly used and can be regarded as a mature technology with an outstanding inherent reliability.

It has been successfully used in various applications, such as in medical, aerospace, nuclear instrumentation, and as a pressure sensor in the touch pads of mobile phones. In the automotive industry, piezoelectric elements are used to monitor combustion when developing internal combustion engines.

Displacement measurement with Light Dependent Resistor (LDR)

What is LDR?

A photoresistor, light dependent resistor (LDR) or cadmium sulfide (CdS) cell is a resistor whose resistance decreases with increasing incident light intensity. It can also be referred to as a photoconductor.

If resistance is low than light is dim or bright?

Bright.

What are material used for the LDR?

Lead sulphide, Indium Antimonide.

What are the types of LDR?

photoelectric device can be either intrinsic or extrinsic. An intrinsic semiconductor has its own charge carriers and is not an efficient semiconductor, e.g. silicon. In intrinsic devices the only available electrons are in the valence band, and hence the photon must have enough energy to excite the electron across the entire bandgap.

Extrinsic devices have impurities, also called dopants, added whose ground state energy is closer to the conduction band; since the electrons do not have as far to jump, lower energy photons (i.e., longer wavelengths and lower frequencies) are sufficient to trigger the device.

If a sample of silicon has some of its atoms replaced by phosphorus atoms (impurities), there will be extra electrons available for conduction. This is an example of an extrinsic semiconductor.

What are types of photoresistor?

Photoresistors come in many different types. Inexpensive cadmium sulfide cells can be found in many consumer items such as camera light meters, street lights, clock radios, alarms, and outdoor clocks.They are also used in some dynamic compressors together with a small incandescent lamp or light emitting diode to control gain reduction.

What are application of LDR?

A6 One of the most common uses for light dependent resistors is in traffic lights. The light dependent resistor controls a built in heater inside the traffic light, and causes it to recharge over night so that the light never dies.

Other common places to find light dependent resistors are in: infrared detectors, clocks and security alarms.

What is the function of LDR?

The main purpose of a light dependent resistor is to change the brightness of a light in different weather conditions. This can easily be explained with the use of a watch. Some watches start to glow in the dark so that it is possible to see the time without having to press any buttons.

It is the light dependent resistor that allows the watch to know when it has gotten dark, and change the emissions level of the light at that time. Traffic lights use this principle as well but their lights have to be brighter in the day time.

What are benefits of LDR?

There are many great benefits to light dependent resistors. They allow less power to be used in many different kinds of lights. They help lights last much longer. They can be trigged by several different kinds of triggers, which is very useful for motion lights and security systems.

They are also very useful in watches and cars so that the lights can turn on automatically when it becomes dark. There are a lot of things that light dependent resistors can do.

What are two types of light dependent resistor?

There are two basic circuits using light dependent resistors – the first is activated by darkness, the second is activated by light. The two circuits are very similar and just require an LDR, some standard resistors, a variable resistor ( potentiometer), and any small signal transistor.

List dopants used in LDR?

The LDR uses dopants are

  • phosphorus,
  • indium,
  • gallium,
  • arsenic.

Displacement measurement using Inductive Pickup Transducer

What quantity is measured with inductive pick-up transducer?

Measurement of displacement.

What is the principal of operation of these transducer?

Self inductance of AC exited coil is varied by changed in magnetic circuit.

On which factor inductance depends?

No. of turns, geometrical configuration changes in permeability.

What is differential output?

The change is measured as the differential of two resulting output is differential output/

What are coil used in transducer?

Air core & iron core.

What is smaller in size air or iron core ?

Air core.

What are two types of inductive pick up transducer?

The two types are variable of self inductance and variation of mutual inductance.

Which parameter are varied to change the displacement?

the parameter varied are no of turns, geometrical configuration and permeability of coil.

What is the principal of inductive type transducer?

This self generating type transducer utilizes the basic electrical principle that is motion between conductor and magnetic field induce a voltage in a conductor.

This relative motion between field and conductor is supplied by changes in the measurand.

What are advantages of differential output?

The advantages are:

  1. sensitivity and accuracy is increased.
  2. output is less affected by external magnetic field.
  3. effect due to change in supply voltage and frequency are reduced.

Pressure measurement using Load Cell

Load cell is what kind of transducer?

Primary.

What is load cell?

A load cell is a transducer that is used to convert a force into electrical signal. This conversion is indirect and happens in two stages. Through a mechanical arrangement, the force being sensed deforms a strain gauge

What are the different type of load cell ?

Tensile cell and compressive cell.

Sensitivity of the guage cell is low or high?

High .

Define pressure ?

Pressure is represented as force per unit area.It is measured in pascal,

List application of load cell?

The applications are:

  1. Force measurement
  2. Portable weigh scales
  3. Platform scales
  4. Electronic weighbridge or truck weighing
  5. Electronic crane scales
  6. Hopper/Tank/Silo weighing
  7. Finding Center of gravity
  8. Onoard weighing
  9. Railcar weighing

How conversion in load cell is carried out?

This conversion is indirect and happens in two stages. Through a mechanical arrangement, the force being sensed deforms a strain gauge. The strain gauge converts the deformation (strain) to electrical signals.

A load cell usually consists of four strain gauges in a Wheatstone bridge configuration. Load cells of one strain gauge (quarter bridge) or two strain gauges (half bridge) are also available.

The electrical signal output is typically in the order of a few millivolts and requires amplification by an instrumentation amplifier before it can be used.

The output of the transducer is plugged into an algorithm to calculate the force applied to the transducer.

Also read : Top 100 Instrumentation Basics Questions

How load cell works?

First, a force is applied to the mechanical system, which transfers the force to the strain gauge, which is basically an elastic foil connected to a wheatstone bridge configuration.

This wheatstone bridge configuration is the electronic device that the strain gauge uses to convert a certain amount of strain into electrical output. Essentially, the mechanical system and strain gauge are used to convert a force into an electrical output.

This electrical output is generally very small, so it is amplified using a form of electric amplification, for which an integrated circuit or transistor may possibly be used.

The electrical output is measured and the plugged into a computer algorithm. The algorithm uses the amount of electricity to tell a user how much force was applied to the load .

What is the use of load cell?

The load cell are used to measure large as well as small loads.

Which strain guage is used to measure weight?

Load cell

Liquid level measurement using Capacitive type transducer

As the level increases what happens of capacitance?

Increases.

Capacitive type transducer is used for measurement of solids or liquids or both?

Both.

What parameter are changed to change capacitor?

height, thickness and dielectric.

What are the anodes used in it ?

Auxilixiary and reference anode.

Define capacitance?

The ability to store charge in a electrically charged body is called capacitance.

How capacitive transducer works?

Thus the capacitance of the variable capacitance transducer can change with the change of the dielectric material, change in the area of the plates and the distance between the plates.

Depending on the parameter that changes for the capacitive transducers, they are of three types as mentioned below.

In these capacitive transducer the dielectric material between the two plates changes, due to which the capacitance of the transducer also changes. When the input quantity to be measured changes the value of the dielectric constant also changes so the capacitance of the instrument changes.

This capacitance, calibrated against the input quantity, directly gives the value of the quantity to be measured. This principle is used for measurement of level in the hydrogen container, where the change in level of hydrogen between the two plates results in change of the dielectric constant of the capacitance transducer.

Apart from level, this principle can also be used for measurement of humidity and moisture content of the air.

How measurement of torque is carried out?

The capacitance of the variable capacitance transducer also changes with the area of the two plates. This principle is used in the torquemeter, used for measurement of the torque on the shaft.

This comprises of the sleeve that has teeth cut axially and the matching shaft that has similar teeth at its periphery.

How acceleration is measured in this transducer?

In he plates is variable, while the area of the plates and the dielectric constant remain constant. This is the most commonly used type of variable capacitance transducer.

For measurement of the displacement of the object, one plate of the capacitance transducer is kept fixed, while the other is connected to the object. When the object moves, the plate of the capacitance transducer also moves, this results in change in distance between the two plates and the change in the capacitance.

The changed capacitance is measured easily and it calibrated against the input quantity, which is displacement. This principle can also be used to measure pressure, velocity, acceleration etc.

List advantages of capacitive transducer?

  1. Simple to construct and inexpensive to produce.
  2. It is insensitive to temperature and pressure variations.

Which parameter are varied in capacitive type transducer?

the parameter varied are dielectric and width of the capacitive transducer.

Study of Proportional mode of controller

Define proportional control?

A most widely used form of continuos control mode is the proportional control action, in which a smooth,linear relation exists between the controller output and error.

Define Proportional bandwidth?

It is defined as error required to cause a 100% change in controller output and error. And it is usually expressed as percentage of chart width.

Define offset?

The residual error in the operating point of controlled variable when a change in load occurs is called offset.

What is need of integral control?

The integral control reduces the steady state variation.

What is the role of integrator?

The action of integrator then causes the controller output voltage begin to change to rise to steady state.

What is role of derivative control?

The derivative control provides a stabilizing influence on the system and is desirable in a system in which the value of controlled variable changes rapidly.

List example of on off control?

The example of on off control are domestic heating system,refrigeration, water tanks etc.

List the features of on off controller?

The features of on off controller are :

  1. The reaction time should be slow.
  2. There should be very little dead time.
  3. There should be little transfer lag.

Define controller? List advantages?

An instrument used to achieve reference value or setpoint is called controller.

  • It is compactness.
  • It is faster.
  • It is easy to install.
  • It is reliable.

List various types of controller?What are types of analog controller?

This are classified on basis of signal transmission required hydraulic, pneumatic, electrical and electronic.The analog controller are proportional,integral and proportional and integral control.

Performance of Data Acquisition System (DAS)

What is data acquisitions?

It relates to process of collecting output data in digital from as rapidly and accurately.

What the categories of DAS?

  1. these suitable for favorable environment.
  2. hostile environment.

Important factors for configuration of DAS 

  1. accuracy and
  2. no. of channels.
  3. sampling rate .
  4. signal

what is multiplexing? Name the multiplexing techniques?

It is a process of sharing single channel with the more than one input. TDM and FDM.

What is transducer ?

They convert a physical quantity into electrical quantity .

List components of DAS?

The components of data acquisition systems include:

  • Sensors that convert physical parameters to electrical signals.
  • signal conditioning circuitry to convert sensor signals into a form that can be converted to digital values.
  • analog-digital converters, which convert conditioned sensor signals to digital values.

Define sensor?

Data acquisition begins with the physical phenomenon or physical property to be measured. Examples of this include temperature, light intensity, gas pressure, fluid flow, and force.

Regardless of the type of physical property to be measured, the physical state that is to be measured must first be transformed into a unified form that can be sampled by a data acquisition system. The task of performing such transformations falls on devices called sensors.

Define signals ?

Signals may be digital (also called logic signals sometimes) or analog depending on the transducer used.

Signal conditioning may be necessary if the signal from the transducer is not suitable for the DAQ hardware being used. The signal may need to be amplified, filtered or demodulated.

Various other examples of signal conditioning might be bridge completion, providing current or voltage excitation to the sensor, isolation, linearization.

For transmission purposes, single ended analog signals, which are more susceptible to noise can be converted to differential signals. Once digitized, the signal can be encoded to reduce and correct transmission errors.

Explain DAS hardware?

DAQ hardware is what usually interfaces between the signal and a PC. It could be in the form of modules that can be connected to the computer’s ports (parallel, serial, USB, etc.) or cards connected to slots (S-100 bus, AppleBus, ISA, MCA, PCI, PCI-E, etc.) in the mother board. Usually the space on the back of a PCI card is too small for all the connections needed, so an external breakout box is required. The cable between this box and the PC can be expensive due to the many wires, and the required shielding.

DAQ cards often contain multiple components (multiplexer, ADC, DAC, TTL-IO, high speed timers, RAM). These are accessible via a bus by a microcontroller, which can run small programs. A controller is more flexible than a hard wired logic, yet cheaper than a CPU so that it is alright to block it with simple polling loops.

For example: Waiting for a trigger, starting the ADC, looking up the time, waiting for the ADC to finish, move value to RAM, switch multiplexer, get TTL input, let DAC proceed with voltage ramp. Many times reconfigurable logic is used to achieve high speed for specific tasks and Digital signal processors are used after the data has been acquired to obtain some results. The fixed connection with the PC allows for comfortable compilation and debugging. Using an external housing a modular design with slots in a bus can grow with the needs of the user.

Not all DAQ hardware has to run permanently connected to a PC, for example intelligent stand-alone loggers and oscilloscopes, which can be operated from a PC, yet they can operate completely independent of the PC.

Explain DAS software?

A10 software is needed in order for the DAQ hardware to work with a PC. The device driver performs low-level register writes and reads on the hardware, while exposing a standard API for developing user applications. A standard API such as COMEDI allows the same user applications to run on different operating systems, e.g. a user application that runs on Windows will also run on Linux and BSD.

Also Read : Top 100 Sensors & Transducers Questions and Answers for Freshers

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