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Root Cause Analysis (RCA)

Here we share the real-time scenarios and explanation of root cause analysis (RCA) problems and solutions related to electrical, mechanical, and Instrumentation in industrial plants.

Steam Pressure Taps Primary Block Valves Glands and Bonnets Leaks

Instrument Steam Pressure Taps Primary Block Valves Glands and Bonnets Leaks

Instrument Steam Pressure Taps Primary Block Valves (PBV) Glands and Bonnets too soon leaks and this delays the commissioning of a plant.

Unstable & Drifting Values of Differential Pressure Transmitter

Unstable & Drifting Values of Differential Pressure Transmitter Problem

Instrumentation engineering root cause analysis (RCA) of unstable and drifting values of differential pressure transmitter problems. Article Type: Root Cause

Arc Fault Breaker (AFB) Electrical Problem Solved

Premature Arc Fault Breaker Failures

3.3. KV motors antifriction bearings did not last 6-months even!. Premature arc fault breaker failures – Electrical Problems.

Vac Residue Tank Electrical Heating Element

Poor Electrical Heating Element Lives – Problem Solved

Electrical engineering root cause analysis (RCA) related to electrical heating element failures and their solution to the problem.

Minimum Oil Circuit Breaker (MOCB) Spares & Service

Minimum Oil Circuit Breaker (MOCB) No Vendor Spares & Service

110 KV Minimum Oil Circuit Breaker (MOCB); No Vendor Spares & Service threaten their sudden failure and indefinite outage.

Questions and Answers on Motors and Generators

HT Motor Problem appears after Disassembly and Reassembly

Electrical engineering root cause analysis (RCA) related to HT motor problem appears after disassembly and reassembly.

Reformer Tube Stress Relief Reusable Furnace

Miscellaneous Electrical Tasks – Repaired Reformer Tubes Weld Stress Relief

Electrical engineering root cause analysis (RCA) related to miscellaneous electrical tasks (Repaired Reformer Tubes Weld Stress Relief)

11 KV Bus A to Bus B Phase Check Problem

11 KV Bus A to Bus B Phase Check Problem

After maintenance, 11 KV bus A to B bus essential phase sequence check assures short circuit danger-free buses paralleling.

Welding Machine Fail in Dusty and Corrosive Areas

Welding Machine Fail in Dusty and Corrosive Areas

Electrical engineering root cause analysis (RCA) related to welding machines and their poor availabilities and often fail.

Modern Cement Kiln Drive

Cement kilns, Rotary Drum Driers Simplest Electrical Drive

Another ideal Design out Maintenance system is a Saudi Arabian cement plant rotary kiln entirely electrical drive (figure shown).

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