Root Cause Analysis (RCA)

A plunger pump dozing sulfuric acid to a urea plant’s water treatment ion-exchange vessel stopped pumping after first week end.

Small quantities of phosphate solution injection called ‘Phosphate Dozing’ into boiler drums precipitate the BFW residual salts.

Carbamate Plunger Pump packing 24 months lives fallen to 3 months & associated problems eliminated.

Root Cause Analysis (RCA): Cooling water circulating Pump Low throughput resolved & proposed Rs 20 million pump add averted.

Root Cause Analysis (RCA): A Plant BFW Pump Low throughput eliminated. Learn the problems and solutions.

Root Cause Analysis (RCA): Saudi Potassium Carbonate Pump 3-monthly Seal Leaks threaten the entire plant shut down indefinitely.

Root Cause Analysis (RCA): NH3 Storage tanks 12 T/d ammonia gas venting issue and financially cripples a fertilizer plant.

Root Cause Analysis (RCA): Less than 40% available Plant Air Compressors made available 100% for operations.

Root Cause Analysis (RCA): Poorly engineered, built & often failing plant Air Comp drives made 100% reliable very economically.

Case Study: An Indian Plants all turbines’ low Vacuum & Saudi Plant turbo-compressor only.