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Root Cause Analysis (RCA)

Here we share the real-time scenarios and explanation of root cause analysis (RCA) problems and solutions related to electrical, mechanical, and Instrumentation in industrial plants.

Arc Fault Breaker (AFB) Electrical Problem Solved

Arc Fault Breaker (AFB) Electrical Problem Solved

Electrical engineering root cause analysis (RCA) related to Arc Fault Breaker (AFB) and its problem solved.

Burst Transformers Root Cause Analysis

Burst Transformer – Electrical Problem Solved

Electrical engineering root cause analysis (RCA) related to burst transformer and related problem solved.

Poorly Built Switchgears

Poorly Built Switchgears – Why Breaker Parts Tear apart or don’t work?

Electrical engineering root cause analysis (RCA) related to poorly built Switchgears and Why do breaker parts tear apart or don’t work?

Alternate 110 KV Connection to Feeder A

Alternate 110 KV Connection to Feeder A

Electrical engineering root cause analysis (RCA) related to Alternate 110 KV connection to Feeder A.

Lightning Arrester Bursts Problem

Frequent Feeder-A Lightning Arrester (LA) Bursts – Root Cause Analysis

Electrical engineering root cause analysis (RCA) related to frequent feeder-A Lightning Arrester (LA) bursts problems and solutions.

11 kV, 3.3 kV, and 400 V systems insulation resistance (IR) Problems

11 kV, 3.3 kV, and 400 V systems insulation resistance (IR) Problems

Electrical engineering root cause analysis (RCA) related to 11 kV, 3.3 kV, and 400 V systems insulation resistance (IR) values made infinity forever.

Recurring Short Circuit Flash Overs Safety Hazards

Recurring Short Circuit Flash Overs Safety Hazards & Damages

Phase to Phase and or Phase to earth short circuit flashovers damaged the bus ducts, switchgears, transformers, and other electrical equipment.

A Large Gate Valve Failed Motorized Operation

A Large Gate Valve’s Failed Motorized Operation

A large gate valve’s failed motorized operation threatens NH3 plant guarantee test completion.

CO2 Absorber Graphics in DCS

CO2 Absorber Corroded Wall Thickness & Weld Building

Every turnaround (TA) done CO2 Absorber corroded wall thickness weld building – a perennial problem resolved.

CO2 Stripper Collapsed Internals Revamp

CO2 Stripper Collapsed Internals Revamp

Renewing the CO2 stripper collapsed internal trays was a recurring and expensive turnaround job since plant commissioning a decade ago.

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