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S Raghava Chari
The author shared the problems developed during commissioning and the author’s 17 years of service in a South Indian Ammonia, Urea, and NPK complex fertilizers plant.
Seawater Pipeline Spools from day-1 leaks threaten Plant Shutdown
Steam Letdown Station Problems and their Solutions
Flange Joint Errors shutdowns root cause analyzed and eliminated
Leaking Plug Valves Pose Safety Hazards and Lead to Plant Shutdown
A Pipe Elbow Sudden Burst Fatalities and Wrecked Panel Instrumentation
Reformer Fan Bearing Change Times cut by 90%
Fired Boiler Induced Draft Fan (IDF) Failures Upset all Plants Operations
Fan Motor Frequent Journal Bearing Failures Posed Plant Outages
Turbine to Gearbox Alignment Drifts Caused Pump Transfers Problems
Gearbox within week Failing Journal Bearing upset Plant Operations
Antifriction Bearings Caused Machine Changeovers Posed Outages
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