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Carbon Monoxide Gas Hazards

Carbon monoxide (CO) gas is a colorless, odorless, and toxic gas principally generated by the incomplete combustion of carbon-based fuels. The mechanism of its toxicity to people and animals is the preferential binding of CO gas molecules to the hemoglobin in blood. At significant concentrations of carbon monoxide gas in air, the hemoglobin in your blood latches on to CO molecules instead of oxygen (O2) molecules, and remains bound to the hemoglobin, preventing it from transporting oxygen. The result is that your blood rapidly loses its oxygen-carrying capacity, and your body asphyxiates from within. Like hydrogen sulfide, carbon monoxide is also flammable (LEL = 4%), but its toxic properties are generally the larger concern when released into the atmosphere.

Carbon monoxide is not to be confused with carbon dioxide (CO2) gas, which is almost completely inert to the human body. Carbon dioxide is principally produced by complete combustion of carbon based fuels. Its only safety hazard potential is the capacity to displace breathable air in an enclosed area if rapidly released in large volumes.

Combustion burners operating on carbon-based fuels may produce excess carbon monoxide if operating at too rich an air/fuel mixture. Even when adjusted optimally, there will always be some carbon monoxide present in the exhaust. This makes high CO concentrations possible where burners operate in enclosed areas.

Some industrial processes such as catalytic cracking in the petroleum refining industry generate huge amounts of carbon monoxide, but these extremely high concentrations are normally present only within the process piping and vessels, not released to atmosphere. Nevertheless, personnel working near such processes must wear portable CO gas safety monitors at all times to warn of leaks.

Carbon monoxide may be sensed by an electrochemical cell, using iodine pentoxide as the reacting compound. The balanced chemical reaction is as follows:

5CO + I2O5 → 5CO2 + I2

The strength of the electric current produced by the cell indicates the concentration of carbon monoxide gas.

Carbon Monoxide Hazards

Carbon monoxide is harmful when breathed because it displaces oxygen in the blood and deprives the heart, brain, and other vital organs of oxygen. Large amounts of CO can overcome you in minutes without warning—causing you to lose consciousness and suffocate.

Besides tightness across the chest, initial symptoms of CO poisoning may include headache, fatigue, dizziness, drowsiness, or nausea. Sudden chest pain may occur in people with angina. During prolonged or high exposures, symptoms may worsen and include vomiting, confusion, and collapse in addition to loss of consciousness and muscle weakness. Symptoms vary widely from person to person. CO poisoning may occur sooner in those most susceptible: young children, elderly people, people with lung or heart disease, people at high altitudes, or those who already have elevated CO blood levels, such as smokers. Also, CO poisoning poses a special risk to fetuses.

CO poisoning can be reversed if caught in time. But even if you recover, acute poisoning may result in permanent damage to the parts of your body that require a lot of oxygen such as the heart and brain. Significant reproductive risk is also linked to CO.

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