Condensate Pump Frequent Wrecks Threatens Long Plant Outages

Root Cause Analysis (RCA) related to the Condensate Pump Frequent Wrecks Threatens Long Plant Outages.

Cooling Tower Fans Frequently Failing

Root Cause Analysis (RCA) related to the eleven numbers of Cooling Tower Fan frequently failing drives.

Within Few Weeks Failing Acid Dozing Pumps

A plunger pump dozing sulfuric acid to a urea plant’s water treatment ion-exchange vessel stopped pumping after first week end.

Phosphate Dozing System Problems

Small quantities of phosphate solution injection called ‘Phosphate Dozing’ into boiler drums precipitate the BFW residual salts.

Carbamate Plunger Pump Packing Problems Eliminated

Carbamate Plunger Pump packing 24 months lives fallen to 3 months & associated problems eliminated.

Cooling Water Circulating Pump Low throughput Resolved

Root Cause Analysis (RCA): Cooling water circulating Pump Low throughput resolved & proposed Rs 20 million pump add averted.

[RCA] Pump Low throughput Eliminated

Root Cause Analysis (RCA): A Plant BFW Pump Low throughput eliminated. Learn the problems and solutions.

Pump 3-monthly Seal Leaks threaten entire Plant Shut down Indefinitely

Root Cause Analysis (RCA): Saudi Potassium Carbonate Pump 3-monthly Seal Leaks threaten the entire plant shut down indefinitely.

NH3 Storage Tanks Ammonia Gas Venting Issue – Root Cause Analysis

Root Cause Analysis (RCA): NH3 Storage tanks 12 T/d ammonia gas venting issue and financially cripples a fertilizer plant.

Less than 40% available Plant Air Compressors made available 100% for Operations

Root Cause Analysis (RCA): Less than 40% available Plant Air Compressors made available 100% for operations.