Please note that this page provides helpful information only, detailed reference should be taken from an appropriate accredited agency or organisation.
Protection Concepts | ||
Zone | Hazard | Protection Concepts |
0 | In which an explosive gas/air mixture is continuously present for long periods | Exia or Exs |
1 | In which an explosive gas/air mixture is likely to occur in normal operation. | Exd. Exe, Exib, Exp, Exia, Exs |
2 | In which an explosive gas/air mixture is not likely to occur in normal operation. | All concepts suitable for Zone 0 & 1, ExN, ExO and Exq |
Standards For Methods Of Protection | ||
Method Of Protection | Permitted Zone Of Use In UK | Code Letter IEC, EX.., CENELEC, EEX |
General requirement | – | – |
Oil immersion | 2 | o |
Pressurisation | 1 or 2 | p |
Powder filling | 2 | q |
Flameproof | 1 or 2 | d |
Increased safety | 1 or 2 | e |
Intrinsic safety | * 0, 1 or 2 | ia or ib |
Non-incendive | 2 | n # |
Encapsulation | 1 or 2 | m |
Special | 1 or 2 | s |
* ia: Zone 0, 1, 2 / ib: Zone 1 or 2 but not Zone 0 | # n: used locally in UK |
Gas Grouping | Temperature Classification | |||
Gas # Group CENELEC EN 5014, IEC | Representative Gas | T Class / IEC 79-7 | Max. Surface Temp °C | |
I * (mining) | Methane | T1 | 450°C | |
IIA | Propane | T2 | 300°C | |
IIB | Ethylene | T3 | 200°C | |
IIC | Hydrogen | T4 | 135°C | |
T5 | 100°C | |||
T6 | 85°C |
Certification Code (CENELEC marking information – example [EEx ia] IIC T4) | ||||||
[ | E | Ex | ia | ] | IIC | T4 |
Associated apparatus* | Certified to the CENELEC standard | Explosion protected | Protection concept (IS) | Associated apparatus* | Apparatus group (gas group) | Temperature classification (not Gp I) |
* (located in safe area and may be connected to hazardous area) |
Device Group & Category | ||
Device Group | Device Category | Zone |
I | M = Mining | – |
Mining | M 1 | – |
Pit Gas &/or Flammable Dusts | M 2 | – |
II | G = Gas | |
Other areas | 1 G | 0, 1, 2 |
Explosive Atmosphere | 2 G | 1, 2 |
3 G | 2 | |
D is added after G in the certification class number | D = Dust | |
(i.e. GD) if device is dust category approved also | 1 D | 20, 21, 22 |
2 D | 21, 22 | |
3 D | 22 | |
Explanation of the categories: 1 – Very high safety = device safety must be guaranteed even in case of rare device failures, e.g. simultaneous failure of two components.2 – High safety = device safety must be guaranteed if frequent failures can be expected, e.g. failure of one component.3 – Safe in normal operation = device safety must be guaranteed in normal operation.Note: A number in brackets before device category designation signifies that the device meets the requirements of an additional category to the main one that is specified. Example: II (1) 2G signifies that the device meets requirements for both 1 G and 2 G categories |
Characteristics of Substances
Flashpoint
This is the lowest temperature at which a liquid generates sufficient vapour to support ignition. This vapour can be ignited in many ways including temperature or energy (i.e. a spark)
Ignition Temperature
This is the lowest temperature at which the vapour will be ignited. This defines the temperature class.
Classification of maximum surface temperatures of electrical apparatus (CENELEC) | |
Temp. Class | Max. Surface Temp. |
T1 | <450ºC |
T2 | <300ºC |
T3 | <200ºC |
T4 | <135ºC |
T5 | <100ºC |
T6 | <85ºC |
Apparatus Group (Energy Ignition)
All surface industry gases/vapours are classed as Group II gases. Group II is divided into 3 sub groups:
IIA – High energy is required to ignite. Less intense explosion. (Propane)
IIB – Less energy is required to ignite. More intense explosion. (Ethylene)
IIC – Little energy is required to ignite. Most intense explosion. (Hydrogen)
Characteristics Of Some Common Flammable Materials | ||||
Gas/Vapour | Flashpoint | Gas Group | Ignition Temp. | Temp. Class |
Acetone | 19ºC | IIA | 535ºC | T1 |
Butane | -60ºC | IIA | 365ºC | T2 |
Heptane | -4C | IIA | 215ºC | T3 |
Ethyl Methyl Ether | 37ºC | IIB | 190ºC | T4 |
Note: There is no connection between ignition energy and ignition temperature
Learn an example PLC program to control a pump based on level sensors using ladder…
In the PLC timer application for security camera recording, when motion is detected then camera…
In this example, we will learn batch mixing with PLC ladder logic program using timer…
This PLC example on manufacturing line assembly is an intermediate-level PLC program prepared for the…
In this article, you will learn the PLC programming example with pushbutton and motor control…
This article teaches how to convert Boolean logic to PLC programming ladder logic with the…