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Target Flow Transmitters Failed the Very Midnight

Instrumentation engineering root cause analysis of failed target flow transmitters (TFT) at midnight.

Multistage Flash Drums Erratic Level Readings

Instrumentation engineering root cause analysis of multistage flash drums erratic level instrument readings.

Flanged Rotameter Caused Pipe Weld Cracks and Gives Wrong Readings

Heavy 4” 300# flanged rotameter not only gives wrong readings but also caused pipe weld cracks in the process plant.

Erratic H2 Flow Rotameter

Erratic H2 flow rotameter readings prevented newly charged catalyst reduction and delayed Reformed Gas Production.

Unreliable Ammonia Flow Transmitter Reading and Problems

Instrumentation engineering root cause analysis of unreliable ammonia flow transmitter reading and problems.

Serious Constraints Prevent using an Available Turbine Flow Meter

Serious constraints which prevent using an available 3” 150# flanged turbine flow meter made flangeless for Bolting between 300 # RF Flanges.

#20 PLC Best Practices – Identify Critical Alerts

Identify PLC critical alerts and program a trap to monitor the trigger conditions and the alert state for any deviation.

#19 PLC Best Practices – Monitor PLC Memory Usage

Measure and provide a baseline for memory usage for every PLC controller deployed in the production environment and trend it on the HMI.

#18 PLC Best Practices – Store PLC Hard Stop Events from Faults

Store PLC hard stop events from faults or shutdowns for retrieval by HMI alarm systems to consult before PLC restarts.

#17 PLC Best Practices – Log PLC Uptime and Trend it on HMI

Log PLC uptime to know when it’s been restarted. Trend and log uptime on the HMI for diagnostics.